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Efficient Vertical Two-Zone ultrasonic Spray Pyrolysis Furnace with Integrated Ultrasonic Nebulizer

The KS-MFT-USP1200-V2Z is a vertically structured, dual-zone ultrasonic spray pyrolysis furnace developed by Luoyang Kunsheng Instrument Equipment Co., Ltd, designed specifically for high-precision research in nanomaterial synthesis, thin film fabrication, and aerosol-based thermal processes.

Technical Parameters

Product Description

The KS-MFT-USP1200-V2Z is a vertically structured, dual-zone ultrasonic spray pyrolysis furnace developed by Luoyang Kunsheng Instrument Equipment Co., Ltd, designed specifically for high-precision research in nanomaterial synthesis, thin film fabrication, and aerosol-based thermal processes. This system combines advanced temperature control with ultrasonic atomization to enable stable, efficient, and reproducible pyrolysis of a wide range of precursor solutions.

Unlike traditional horizontal furnaces, the vertical layout of the KS-MFT-USP1200-V2Z minimizes the risk of liquid backflow and enhances the uniformity of material deposition along the heating path. The design is ideal for experiments involving solution-based precursors, including sol-gels, metal-organic compounds, and nanoparticle suspensions. The vertical configuration also improves safety and cleanliness by allowing gravity to assist in the smooth transport of aerosolized droplets through the thermal zones.

A key advantage of this system is its integrated ultrasonic nebulizer, which atomizes liquid precursors into fine droplets using high-frequency vibration. These droplets are carried into the heating chamber via carrier gas, where they undergo thermal decomposition, crystallization, or other chemical transformations depending on the application. This technology is particularly well-suited for generating uniform nano- or microscale powders and coatings with controlled morphology.

The KS-MFT-USP1200-V2Z features two independently controlled heating zones, allowing precise adjustment of the temperature gradient along the processing tube. This dual-zone configuration provides excellent flexibility for tailored thermal profiles, which is essential for research in catalytic materials, energy storage, functional coatings, and semiconductor precursors.

The system is compatible with vacuum or inert gas atmospheres, making it highly adaptable for sensitive reactions. Its modular sealing flanges and gas ports allow users to easily integrate pumps, flow controllers, or custom accessories. Built-in protection mechanisms and programmable logic contribute to safe, unattended operation—ideal for demanding R&D environments.

With a user-friendly interface and optional software for data logging and temperature profile management, the KS-MFT-USP1200-V2Z provides not only performance but also convenience. Whether used in academic laboratories, materials research institutes, or pilot-scale innovation centers, this furnace supports a wide variety of applications that require accurate thermal control and advanced aerosol processing.

Backed by Luoyang Kunsheng Instrument Equipment Co., Ltd, a manufacturer committed to quality, precision, and innovation, the KS-MFT-USP1200-V2Z represents a reliable, scalable solution for next-generation materials processing.

Technical Parameters

Model KS-MFT-USP1200-V2Z
Structure Vertical dual-zone ultrasonic spray   pyrolysis furnace
Power for Furnace 6 KW total (3 KW per zone)
Voltage AC 208–240V, Single Phase, 50/60 Hz
Max. Temperature 1200°C (< 1 hour per zone)
Continuous Temperature 1100°C per zone
Max. Heating Rate ≤ 20°C/min
Temperature Accuracy ±1°C
Heating Zone Length
  • 300        mm (±1°C when both zones are set at the same temperature)

Tube Size & Materials:
  • Two        stainless steel flanges with vacuum gauge and valves

  • Top:        Vacuum port with 1/4" barb connector

  • Bottom:        Gas inlet with 1/4" barb connector

Vacuum Level
  • MET-certified,        30 programmable segments

  • Built-in        PID Auto-Tune, over-temperature & broken thermocouple protection

  • RS485        communication port