Three-Zone Ultrasonic Spray Pyrolysis Furnace for Advanced Nanomaterial Synthesis

Product Description：

The KS-MFT-USP1200-3Z is a high-performance three-zone ultrasonic spray pyrolysis furnace developed by Luoyang Kunsheng Instrument Equipment Co., Ltd, tailored for advanced research in nanomaterials synthesis, thin film deposition, catalyst preparation, and aerosol-assisted chemical processing. This system integrates ultrasonic atomization, precise thermal control, and efficient nanoparticle collection into one compact, reliable platform.

At the heart of the system is an ultrasonic spray generator operating at 1.7 MHz, capable of producing fine aerosols from various precursors including metal salts, sol-gel solutions, and colloids. These fine droplets are introduced into the furnace chamber through a controlled gas stream, allowing the material to undergo decomposition and phase transformation as it travels through the heated zones. This method offers superior control over particle morphology and chemical composition compared to conventional spray pyrolysis systems.

The KS-MFT-USP1200-3Z features a three-zone tubular furnace design, ensuring a highly uniform and adjustable temperature profile along the processing path. The tube furnace is capable of supporting a smooth temperature gradient, making it suitable for complex reaction sequences, multilayer coatings, and continuous material synthesis. Each zone is independently controlled, allowing researchers to tailor the heating profile to their specific reaction requirements.

Unlike standard furnaces, this system also includes a dedicated atomizing module equipped with a stainless steel liquid container, liquid injection pump, flow meter, and sealed aerosol delivery system. The integration of this atomizer with the furnace guarantees minimal precursor waste and excellent consistency in particle production. It is particularly suitable for applications requiring high-purity powders and submicron or nanoscale particles, such as battery materials, ceramic coatings, or photonic structures.

To maximize safety and productivity, the furnace chamber is mounted on an adjustable tilting frame. This prevents liquid backflow, enhances the stability of aerosol movement, and improves user ergonomics during loading and maintenance. Furthermore, the exhaust side of the furnace is equipped with a high-voltage electrostatic nanoparticle collector, effectively capturing particles from the gas flow while maintaining low contamination risk. This enhances yield and ensures a clean operating environment for sensitive processes.

The KS-MFT-USP1200-3Z system is built for both academic research and industrial R&D environments, supporting consistent operation, intuitive control, and flexible configuration. Whether you are working on the scalable production of nanopowders or pioneering new functional materials, this system delivers the thermal precision and aerosol control necessary for breakthrough innovation.

Luoyang Kunsheng Instrument Equipment Co., Ltd is committed to delivering advanced laboratory equipment that empowers scientists and engineers across disciplines. With decades of experience in thermal processing and materials engineering, our design philosophy emphasizes functionality, precision, and safety—reflected in every component of the KS-MFT-USP1200-3Z system.

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