The KS-VF-VSC30 Vacuum Squeeze Casting Machine is a high-performance vacuum metallurgical system designed for the production of high-density, high-strength metal components through vacuum squeeze casting technology.
Technical Parameters
The KS-VF-VSC30 Vacuum Squeeze Casting Machine is a high-performance vacuum metallurgical system designed for the production of high-density, high-strength metal components through vacuum squeeze casting technology. By integrating vacuum induction melting, controlled molten metal transfer, precision mold heating, and high-pressure hydraulic pressing into a single automated system, the machine significantly reduces gas porosity, shrinkage defects, and oxidation while improving the mechanical properties and dimensional accuracy of cast products.
The system is equipped with a 60 kW IGBT medium-frequency induction melting power supply, a 500-ton hydraulic squeeze press, and independent heating systems for both the transfer chute and mold, ensuring stable molten metal flow and uniform mold temperature throughout the casting process. A high-vacuum environment minimizes contamination and oxidation, making the equipment especially suitable for processing high-melting-point alloys and demanding engineering materials.
Designed with a Siemens PLC control system and a user-friendly touch-screen interface, the machine provides fully automatic and manual operating modes, allowing precise control of melting, vacuum, temperature, hydraulic pressure, and cooling systems. Integrated temperature monitoring, industrial cameras, and multiple observation windows enable safe operation and real-time process monitoring.
Technical Parameters:
| Item | Specification |
|---|---|
| Model | KS-VF-VSC30 |
| Equipment Type | Vacuum Squeeze Casting Machine |
| Rated Casting Capacity | 30 kg Liquid Steel |
| Casting Process | Vacuum Squeeze Casting |
| Heating Method | Medium Frequency Induction Heating |
| Melting Power Supply | 60 kW IGBT Medium Frequency |
| Chute Heating Power | 30 kW |
| Mold Heating Power | 30 kW |
| Total Installed Heating Power | 120 kW |
| Maximum Melting Temperature | 1650°C |
| Melting Time | 60–70 min (30 kg Steel) |
| Graphite Crucible Size | OD220 × ID180 × H300 mm |
| Hydraulic Press Capacity | 500 Ton |
| Upper Pressing Force | 3500 kN |
| Mold Heating Temperature | 800–1000°C |
| Chute Heating Temperature | 1300–1400°C |
| Ultimate Vacuum | >1.0 × 10⁻² Pa |
| Vacuum System | Rotary Pump + Roots Pump + Diffusion Pump |
| Temperature Measurement | Infrared Pyrometer + R-Type Thermocouples |
| Chamber Material | SS304 Stainless Steel |
| Control System | Siemens PLC + Touch Screen |
| Operation Mode | Automatic / Manual |
| Cooling Method | Closed-loop Water Cooling |
| Power Supply | AC 380V, 50Hz, 3 Phase (Customizable) |
