High-Precision Roll-to-Roll Intermittent winding/Coating Machine for Battery R&D

The KS-PCB-IR300 is a state-of-the-art intermittent lab-scale coating machine developed to support advanced research and small-batch production in the field of energy storage materials. Designed with precision and reliability in mind, this model caters specifically to the needs of lithium-ion battery development, as well as other secondary battery technologies such as supercapacitors and nickel-based cells.

At the heart of the KS-PCB-IR300 lies a highly configurable three-roller transfer coating system that supports both continuous and intermittent coating modes. This dual-mode operation allows researchers to simulate real production environments while maintaining flexibility for experimental adjustments. The machine features intuitive PLC-based control with a user-friendly touchscreen interface, ensuring ease of use and consistent operation even for users with limited experience.

One of the standout features of the KS-PCB-IR300 is its exceptional coating uniformity and repeatability. The machine incorporates a high-precision comma blade metering system paired with fine-tuned mechanical adjustments, enabling researchers to achieve superior coating quality. This level of precision is particularly critical in battery R&D, where coating consistency directly impacts performance, energy density, and safety.

The drying process is enhanced through a dedicated hot-air oven, constructed from corrosion-resistant stainless steel and arranged for optimal heat distribution. The dual-sided air-blowing configuration ensures rapid and uniform drying of coated materials, preserving material integrity while maximizing energy efficiency. For environments dealing with solvent-based slurries, optional solvent recovery systems can be integrated, providing a safe and eco-friendly solution.

Mechanically, the KS-PCB-IR300 is engineered for stability and durability. Key components such as rollers, bearings, and tension systems are sourced from trusted international manufacturers, ensuring long-term reliability and low maintenance requirements. The machine features automated tension control and advanced web-guiding systems, which maintain consistent material alignment throughout the coating and drying processes.

In terms of adaptability, the KS-PCB-IR300 supports a wide range of substrate materials and slurry compositions. Whether dealing with water-based or solvent-based slurries, or working with various active material formulations, this machine is designed to provide the consistency and flexibility required for cutting-edge R&D work.

Beyond performance, the KS-PCB-IR300 is built with safety and operational convenience in mind. Emergency stop functions, system alarms, and thermal protections are integrated into the control system to ensure safe operation. Its modular design simplifies access for maintenance and upgrades, and its compact footprint makes it suitable for use in academic labs, corporate R&D centers, and pilot production lines.

Overall, the KS-PCB-IR300 is more than just a coating machine—it's a comprehensive solution for researchers and engineers aiming to accelerate innovation in battery technology. With its robust design, intelligent control, and exceptional coating precision, the KS-PCB-IR300 provides a powerful platform for material discovery, process optimization, and scalable innovation.

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