11-Channel Laboratory Li-ion AA Cylindrical Cell IR & Voltage Testing Grading Sorting Machine

The 11-22 Channel Lithium-ion Battery Sorting Machine is a next-generation solution designed to bring speed, precision, and intelligence to battery testing and classification. Perfect for laboratories, pilot lines, and small-to-medium production facilities, this machine handles AA and other cylindrical cells efficiently, automating the tedious work of internal resistance and voltage testing while providing reliable grading for consistent battery pack performance.

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Technical Parameters

Product Description:

This sorter stands out for its combination of precision mechanics and smart automation. Equipped with a robust PLC and industrial PC, it coordinates battery feeding, rotation, measurement, and sorting with minimal human intervention. Operators simply load the cells, and the system seamlessly organizes them into categories based on voltage and internal resistance, ensuring the highest level of uniformity across battery packs.

Key Highlights

Smart Automation: Fully automated feeding, testing, and sorting, reducing manual handling and human error.

High Precision: Accurate internal resistance and voltage measurements ensure reliable grading and consistent battery pack performance.

Multiple Channels: Supports up to 22 independent channels, allowing simultaneous sorting of multiple cells for improved productivity.

Durable Construction: Sturdy frame made from high-quality cold-rolled steel and aluminum, ensuring long-lasting reliability.

Flexible & Mobile: Equipped with universal casters for easy relocation within lab or production areas.

User-Friendly Interface: Intuitive touchscreen software for real-time monitoring, parameter adjustment, and data tracking.

Safety First: Integrated emergency stop, fault alarms, and material shortage notifications to protect both operators and cells.

Space-Saving Design: Compact footprint allows installation in limited space without sacrificing functionality.

This machine is ideal for battery manufacturers, research laboratories, and energy storage projects that require high throughput without compromising accuracy. By automating the grading process, it ensures optimal performance, enhances pack consistency, and significantly reduces operational labor costs.

Technical Parameters：

Item	Specification
Model	KS-CDB-GSS11
Power Supply	AC 220V ± 10% 50Hz
Power	900W
Sorting Parameters	Open Circuit Voltage and AC Internal Resistance
Compressed Air Pressure	0.5 ~ 1.0 MPa
Sorting Speed	≥ 80 PPM
Productivity	5000 pcs/hour
Machine Dimension	1320 × 880 × 1450 mm
Adaptation Battery	Cylindrical Batteries (18650, 32650, 18500, 26650, 14500, 21700, etc.)
Receiving Channels	11 channels
Internal Resistance Tester	HIOKI 3561 or HK 3561
Voltage & IR Accuracy (HIOKI 3561)	Open circuit voltage ±0.01% rdg; Internal impedance ±0.1% rdg
Voltage & IR Accuracy (HK 3560)	Open circuit voltage ±0.1% RDG; Internal impedance ±0.5% RDG
Total Weight	300 kg
Control Component	7.5-inch touchscreen, 3-axis PLC programmer
Motion Device	Closed-loop stepper motor for accurate shifting and synchronous belt conveying to prevent battery damage
Feeding Method	Hopper feeding mode; 500 pcs can be loaded at a time
Data Storage	Test data can be stored on a U disk
Scan Code Function	Customizable
Automatic Online Interface	Can connect with automatic surface cushion machine for automatic electric core transfer
Optional Features	Distribution Core Dynamic Tester; automatic connection to surface mattress machine; automatic collection of production quantity
Safety & Alarms	Fault alarm, material shortage alarm, emergency stop, customizable scanner/data docking

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