100V 120A Lithium Battery Pack Comprehensive Tester for Quality Inspection

Product Description：

KS-CDB-PCT100 Lithium Battery Pack Comprehensive Tester is an advanced testing system designed for the performance verification, quality control, and safety evaluation of finished lithium battery packs. It integrates multiple testing functions into a single platform, allowing manufacturers, research institutions, and battery assembly facilities to perform comprehensive battery diagnostics efficiently and accurately.

The system is capable of testing battery packs with voltages up to 100V and supports both charging and discharging evaluations. It provides reliable measurement of battery voltage, current, internal resistance, protection functions, and charging/discharging performance. By combining high-speed data acquisition with intelligent control software, the equipment ensures accurate and repeatable test results while improving production efficiency.

Equipped with an industrial-grade control system and precision measurement technology, the tester can perform automatic test sequences and record all test data in real time. Results can be stored in a database, exported to Excel reports, or displayed as charts for further analysis. The user-friendly software interface enables operators to configure test parameters, monitor testing status, and generate detailed reports with minimal training.

The equipment is widely used in the manufacturing and inspection of lithium-ion battery packs for electric bicycles, electric motorcycles, energy storage systems, backup power supplies, solar energy storage batteries, electric vehicles, marine batteries, aerospace power systems, and various industrial battery applications.

Designed for continuous operation in laboratory and production environments, the KS-CDB-PCT100 provides a reliable solution for battery quality assurance, battery protection verification, and product consistency evaluation. It is particularly suitable for battery pack manufacturers seeking to improve product reliability, reduce failure rates, and ensure compliance with safety requirements.

Main Features

Comprehensive testing solution for finished lithium battery packs.

Supports battery pack voltage testing up to 100V.

Integrated charging and discharging performance evaluation.

High-precision voltage, current, and internal resistance measurement.

Battery protection function verification.

Programmable automatic test procedures.      

Real-time data acquisition and monitoring.

Four-wire sampling technology for improved measurement accuracy.

SQL database management for test records.

Data export in Excel, TXT, and  graphical formats.

TCP/IP and serial communication interfaces.

Multi-device networking and centralized management capability.

User-friendly software with customizable test parameters.

Fast response and high testing efficiency.

Suitable for laboratory, R&D, and  production line applications.

Supports battery activation and  charging function verification.

Consistency evaluation for battery pack  quality control.

Reliable short-circuit protection  response testing.

Continuous charge and discharge  capability testing.

Industrial cabinet design for stable  long-term operation.

Testing Functions

Open Circuit Voltage (OCV) Measurement

AC Internal Resistance Test

Continuous Charging Test

Continuous Discharging Test

Charge Overcurrent Protection Test

Discharge Overcurrent Protection Test

Short-Circuit Protection Test

Battery Activation Test

Battery Consistency Evaluation

Battery Load Performance Test

Charging Function Verification

Protection Board Performance      Verification

Data Recording and Traceability      Management

Typical Applications

Lithium Battery Pack Manufacturing

Energy Storage Battery Systems (ESS)

Electric Bicycle Battery Packs

Electric Motorcycle Battery Packs

Solar Energy Storage Batteries

UPS Backup Battery Systems

Electric Vehicle Battery Packs

Marine Battery Systems

Aerospace Power Batteries

Research Laboratories and Universities

Battery Quality Inspection Centers

Technical Parameters：